John G. Lenard, in Primer on Flat Rolling (Second Edition), 2014. 3.5 Friction and Wear. Work rolls in hot strip mills wear due to friction between the roll surface and hot strip. (Back-up rolls wear as well, but under pressure with elastic deformation, the friction is much less, except for the high work roll roughness in the last stand of a sheet rolling tandem cold mill).
Either the work roll or the back-up roll is driven, depending on customer requirements. The diameter of the 4-high work rolls amounts to approximately 1:4 in relation to the barrel length. This type of rolling mill is mainly used in offline applications for cold rolling of soft and medium strip and for a wide range of strip widths, as well as ...
Apr 19, 2019· To be installed in Ningbo, Zhejiang Province, eastern China, the new 20 high cold finishing mills for Ningbo Powerway Alloy Material Co will competitively roll .
Typical upgrades to hot mill stands include the addition of roll bending for profile and shape control as well as the installation of hydraulic roll force systems for automatic gauge control. Customers are also looking to see production improvements by eliminating mill down time through shorter roll changes.
Hydraulic gap controls, with mill steer and roll eccentricity compensation. • Work roll chock mounted scratch brushes. • Fast work roll change. • Adaptive and predictive process control technology using temperature sensors and profile and thickness gauges. • Efficient spray control systems providing high-resolution thermal control of ...
As 8 A 1. hydraulic fluid dirty 2. hydraulic fluid s 1. Stick-slip effect due to the friction of the cylinder packings being too high. 2. operating below lower limit of motor speed insufficient load counter-balance (e.g. lowering control valve) D Power Take-off either does not turn at all, or - .
May 23, 2018· To these ends, an edger of the hot strip mill will be upgraded, short stroke HAGC (hydraulic gap control cylinders) will be installed in the finishing mill, .
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Jan 01, 2015· When rolling with automated profile control is introduced at the plate mill, it imposes strict requirements to accuracy of automated gauge control. The structure of the Hydraulic Gap Control .
Hot Rolling Mills. 54/154. Processes & technologies; Technological packages; HAGC. Hydraulic automatic gauge control. BENEFITS. Fast-response thickness control ; High-accuracy gap positioning ; Smaller thickness tolerances and faster thickness correction ; Reliability and easy maintenance design ; Back-up roll eccentricity compensation ;
Backing up the roll former can allow you to look for pressure marks, misalignment problems in a radius, or roll stops that are being hit too hard. Using a straight edge on the back side of the roll form tooling will indicate machine face alignment problems and will show if the top roll form tooling is parallel with the bottom roll form tooling.
Hydraulic oil level low. Hydraulic oil level low - pumps stopping. Determine what is causing the drop in oil level. Add clean oil. The pumps will stop automatically if the level drops to the shutdown level. Pump fault MCC or standby pump fault MCC (identified by pump) Motor output gives alarm to control desk if that pump is not running.
The cold mill roll gap should start out being set to the same profile as the crown of the incoming hot mill product. Then, as the cold mill gap is adjusted to reduce the crown, the coil also will come out flat--if the hot mill got the relationship between crown and flatness right to begin with. If the cold mill rolls or hot mill coils have too ...
Nov 12, 2013· the roll gap, or the roll bite) between the work rolls. In this region the metal is plastically deformed, and there is slipping between the strip and the work roll surface. The necessary compression force is applied by hydraulic rams, or in many older mills by a screw arrangement driven by an electric motor [6]. Figure 1.
Aug 16, 2015· Two-Roll Rubber Mixing Mill Selection Questionnaire 1. Two-Roll Mill Selection Questionnaire Page 1 of 4 QUESTIONNAIRE FOR 2-ROLL MILL REQUIREMENT Criterion Please Answer Descriptively if needed Production Requirement: _____ Tons/Hour ; _____ of 8 hour Shifts/Day What is your expectation from this Mill?
Jun 12, 2015· In order to improve the control performance of strip rolling mill, theoretical model of the hydraulic gap control (HGC) system was established. HGC system offline identification scheme was designed for a tandem cold strip mill, the system model parameters were identified by ARX model, and the identified model was verified. Taking the offline identified parameters as the initial values, online ...
DOI: 10.4236/eng.2014.61005 Corpus ID: 30768077. Strip Thickness Control of Cold Rolling Mill with Roll Eccentricity Compensation by Using Fuzzy Neural Network @article{Hameed2014StripTC, title={Strip Thickness Control of Cold Rolling Mill with Roll Eccentricity Compensation by Using Fuzzy Neural Network}, author={Waleed Ishaq Hameed and Khearia A. Mohamad}, journal={Engineering}, .
Machine power: 30 kW; Machine components This purlin making machine will be combined with automatic manual decoiler and leveling system,and servo feeding device,and punch machine with dies,and roll forming machine part,and hydraulic cutting unit,and output table,and hydraulic oil pump, and electrical control cabinet and so on. Cutting Device
Honeywell's Automatic Gauge Control (AGC) and Hydraulic Gap Control (HGC), incorporated with the MetalsMaster gauging system, enable mills to deliver the right gauge thickness with the least product variation. It also offers Target Adaptive control to increase yield, .
They also include a separate hydraulic unit with hydraulic pump and control panel, hydraulic cylinders to transfer the contact pressure to the rolls, adjustable roll nip pressure between 50bar and 80bar, and a safety function that causes rolls to disengage when a foreign object passes. Laboratory roll mills for industrial grinding
A roll configuration that extends the working gauge range of the leveler without requiring roll cassette changes or two separate levelers; Inter-roll tension control that provides tension between every work roll; Independent entry/exit work roll bending; A proprietary roll configuration that covers up .
The mills will be capable of using a large range of work-roll diameters, from 37 to 80 mm, in order to achieve efficient and economic rolling performance. The final applications of the high-performance copper-alloy strip produced by Ningbo Powerway Alloy Material Co. will be mainly used for aerospace, high-speed trains, solar energy ...
1,000 Ton Danly Straight Side Press For Sale. Model: S4-1000-120-72; Capacity: 1,000 Tons; Bed Area: 120″ x 72″ Ram Area: 120″ x 72″ Stroke: 30″
Modification of Hydraulic Roller Bending Force Control System. Iron and Steel, 2001, 36(11) :37~40. (in Chinese) [2] Liu Xun, Hu Jun, Hu Gaoju. Study of Electric-hydraulic Servovalve Control System For Hydraulic Bending Roll System Chinese Iron and Steel Conference 2003 :861-865. (in Chinese) [3] Wang Yiqun, Liu Yu.